Optimal Control of E Mulsion Copolymerization: Application to a Pilot-scale Reactor under a Dcs Environment

نویسندگان

  • B. Alhamad
  • J. A. Romagnoli
  • V. G. Gomes
چکیده

A detailed model was developed for the emulsion copolymerization of styrene and MMA to predict the evolution of the particle size distribution (PSD) and molecular weight distribution (MWD) over the entire range of monomer conversion. A system exhibiting zero-one kinetics was employed. The model was used to optimise the emulsion copolymerization process in order to maximize particle size polydispersity index (PSPI) and Molecular weight polydispersity i ndex (MWPI). Five variables were used as manipulated variables, styrene monomer feed rate, MMA monomer feed rate, surfactant feed rate, initiator feed rate, and the temperature of the reaction by controlling the jacket temperature. The results from optimiz ation were validated against experimental and found to show good agreement. The whole strategy has been developed within a gPROM-Excel/OPC-DCS environment allowing for direct transfer of the technology to a general industrial application.

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Optimization of Emulsion Copolymerization Reactions. Experimental Validation

−− Time optimal monomer and reactor temperature set-point profiles were computed and implemented experimentally for the control of copolymer composition and minimization of reaction time in emulsion copolymerization systems. Iterative Dynamic Programming (IDP) was used for the offline calculation of the optimal profiles. This approach can deal with constrained optimization of systems described ...

متن کامل

Online Estimation and Control of Polymer Quality in a Copolymerization Reactor

The ®alidity of an online state estimator for a semi-batch MMArMA solution copolymerization reactor was established using online densitometer and ®iscometer. Using the ( ) con®entional extended Kalman filter EKF as the state estimator, the experiment was conducted under both isothermal and nonisothermal conditions for application to the control of copolymer properties. Further analysis was made...

متن کامل

Mathematical modelling of an annular photocatalytic reactor for methylene blue degradation under UV light irradiation using rGO-ZnO hybrid

The application of heterogeneous photocatalysis in industrial scale has been hindered by a lack of simple mathematical models that can be easily applied to reactor design and scale-up. This work intends to use a simple mathematical model for predicting methylene blue (MB) degradation in a slurry-annular photocatalytic reactor using zinc oxide (ZnO) hybridized with reduced graphene oxide (rGO)-Z...

متن کامل

A Control System for A Pilot Batch Polymerization Reactor

In this article several control schemes for a pilot scale polymerization reactor are proposed and one of them is selected as the most suitable design. The performances of proposed schemes have been compared through computer simulations. The controllers are PID and Chosen reaction is polymerization of methyl methacrylate which is highly exothermic.

متن کامل

Methylene blue removal from aqueous solutions by electrocoagulation in continuous flow reactor: Modeling and optimization of operating parameters

Introduction The application and increasingly produce of colorants, particularly, synthetic dyes, are one of the main environmental and health concerns especially in industrialized countries. If this type of dyes is discharged into the environment without any control, many problems will arise. Therefore, it is necessary to remove the dyes from aqueous solutions using appropriate methods. The p...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2004